- 胶合板拉力试验机
- 胶合板拉力试验机
BLD-液晶显示单臂式电子万能拉力机(10N-5KN)
BDL-液晶显示门式结构电子拉力试验机(200N-300KN)
BDD-计算机控制单臂式电子万能机(10N-5KN)
BDD-计算机控制门式结构电子拉力试验机(5KN-300KN)
一、胶合板拉力试验机拉力试验机是用来对材料进行静载、拉伸、压缩、弯曲、剪切、剥离等力学性能试验用的机械加力的试验机,适用于塑料板材、管材、异型材,塑料薄膜及橡胶、电线电缆等材料的各种物理机械性能测试为材料开发,为物性试验、教学研究、质量控制等*的检测设备,拉力机夹具作为仪器的重要组成部分,不同的材料需要不同的夹具,也是试验能否顺利进行及试验结果准确度高低的一个重要因素。
二、胶合板拉力试验机适用范围:
试验机满足 GB13022,GB17200,GB16491
GB/T1040.1-2006《塑料拉伸性能的测定》、
GB/T1041-2008《塑料压缩性能的测定》
GB/T9341-2008《塑料弯曲性能的测定》标准进行试验和数据处理。
同时也能满足ISO527-1-1993、ISO604-2002、ISO178-2001标准。
等要求。主要适用于金属及非金属材料的测试,如橡胶、塑料、电线电缆、光纤光缆、安全带、保险带、皮革皮带复合材料、塑料型材、防水卷材、钢管、铜材、型材、弹簧钢、轴承钢、不锈钢(以及其它高硬度钢)、铸件、钢板、钢带、有色金属金属线材的拉伸、压缩、弯曲、剪切、剥离、撕裂、两点延伸(需另配引伸计)等多种试验. 广泛应用于计量质检;橡胶塑料;冶金钢铁;机械制造;电子电器;汽车生产;纺织化纤;电线电缆;包装材料和食品;仪器仪表;医疗器械;民用核能;高等院校;科研实验所;商检仲裁、技术监督部门;建材陶瓷;石油化工;其它行业。
三、胶合板拉力试验机主要特点
采用进口光电编码器进行位移测量,控制器采用嵌入式单片微机结构,内置功能强大的测控软件,集测量、控制、计算、存储功能于一体。具有自动计算应力、延伸率(需加配引伸计)、抗拉强度、弹性模量的功能,自动统计结果;自动记录zui大点、断裂点、点的力值或伸长量;采用计算机进行试验过程及试验曲线的动态显示,并进行数据处理,试验结束后可通过图形处理模块对曲线放大进行数据再分析编辑,并可打印报表,产品性能达到较高水平。
四、胶合板拉力试验机主要技术指标:(本技术参数可根据客户要求定制,型号齐全,液显,微机控制,致电详谈)
01、zui大试验力:单柱结构:0-5KN(试验力大小可根据用户需求而定)
02、试验力显示范围:0~5KN
03、试验力分档:全程不分档-*/
04、试验力测量精度:优于示值的±1%
05、位移分辨率:0.01mm
06、位移测量准确度:优于示值的±1%
07、横梁移动速度控制范围:0.05mm/min~300mm/min
08、位移速度控制精度:优于±1%
09、拉伸行程:0~800mm(不含夹具)
10、外形尺寸(长×宽×高): 435mm×275mm×1700mm(单柱)
11、供电电源:220V、50Hz
五、胶合板拉力试验机配置:
01、高强度主机一台(单臂式结构)
02、高精度光电编码器一支
03、全数字调速系统和全数字调速电机各一套
04、精密丝杠副一套
05、精密圆弧同步减速系统一套
06、高精度传感器一支
07、拉伸辅具一套
08、万能试验机控制系统及大液晶显示器一套
六、胶合板拉力试验机功能介绍:
01、速度瞬间切换:试验过程中可按预先设定的三个速度瞬间切换,以节约试验时间
02、自动停机:试样破坏后,移动横梁自动停止移动
03、显示方式:试验过程动态实时显示试验力、位移量、试验速度、峰值、试验状态同时实时在同一液晶屏幕上显示
04、自动返回:试验完成后试验机移动横梁自动返回到试验初始位置
05、限位保护:具有程控和机械两级限位保护功能
06、过载保护:当负荷超过额定值的3~5%时设备自动停止工作
07、自动打印:配制微型打印机,可对测试的数据进行打印
七、胶合板拉力试验机故障及解决方法:
一、拉力试验机加荷时,指针颤动或时走时停
1、离合器齿轮磨损:需要修理或更换。
2、摩擦盘的皮垫圈或弹簧磨损:需更换皮垫圈或弹簧。
3、操纵手柄移位:调整操纵手柄,使其与牙槽配合好。
二、更换摆砣时指针不回零
1、拉力试验机安装不水平:用水平仪把试验机调整水平。
2、摆锤不垂直:只挂A砣。调整平衡砣,使之垂直。
三、拉力试验机摆锤回位太快或太慢
1、缓冲阀挡位位置放置不当:调整缓冲阀到适当位置。
2、液压油黏度过低或过高:液压油黏度过低时摆锤回落快,黏度高时回落慢.应更换适当黏度的液压油。
3、缓冲阀内、油管内或液压油有脏污:清洗缓冲阀、油管。更换液压油。
四、胶合板拉力试验机指针回零滞怠或不稳定
1、指针轴承、主轴轴承锈蚀或有油污:清洗或更换轴承。
2、齿杆变形或齿杆与齿轮不啮合:校直齿杆或清洗、修整齿轮、槽轮等传动部件。
3、缓冲阀内有脏污:清洗缓冲阀。
五、胶合板拉力试验机示值正偏差
1、短臂刀刃有松动:把刀刃紧牢。
2、摆砣偏轻:给砣配重(要兼顾A、B、C砣的重量)。
六、示值负偏差zui主要原因是各部件之间的摩擦阻力过大
1、指针轴承、摆轴轴承和测力传动部件摩擦阻力过大:主要是调整、清洗轴承及测力传动部件.消除不正常的摩擦阻力。
2、上夹头、从动针弹簧片松紧度和描绘装置的摩擦阻力大:调整上夹头、从动针弹簧片松紧度和描绘装置部件.消除不正常的摩擦阻力。
3、活塞杆与摆杆相接部位不灵活:调整两者相接部位。使之灵活自如。
七、从动针滞阻或移位
1、从动针弹簧片弹力大小或从动针与指示盘摩擦阻力大小造成的影响:调整从动针弹簧片的弹力或从动针与指示盘的问隙。
2、从动针两端重鼍有偏差:调整两端重量,使其平衡。
八、示值无规律的偏差
1、齿杆、齿轮有油污、磨损或有毛刺:消除齿杆、齿轮的油污、毛刺,找出超差时的齿杆接触点,然后修正齿杆、齿轮;如不能消除误差.更换齿杆、齿轮。
2、拉力试验机试验机安装不水平:调整水平。
3、齿杆弯曲:校直或更换齿杆,调整滚动槽轮的问隙。
九、计算机软件联机后出现提示框信息显示超载。
解决方案是检查计算机与试验机的通讯线是否脱落;检查联机选择传感器是否选择正确;检查zui近的试验或操作键
盘时传感器是否被撞过;检查出现问题之前是否使用了软件的校准或标定功能;检查是否手动更改过校准值、标定值或硬件参数中的其他信息。
十、试验机主机电源不亮,不能上下移动。
解决方案是检查接入试验机的电源线路是否连接正常;检查急停开关是否处于拧起状态;检查接入试验机的电源电压是否正常;检查机器插座上的保险是否烧断,请取出备用保险丝安装即可。
十一、试验机主机电源有电但设备不可以上下移动。
解决方案是检查是否是15S(时间)以后设备还无法移动,因为主机开机需要自检,大概需要15S时间;检查上下限位是否再恰当的位置,有一定的运行空间;检查接入试验机的电源电压是否正常
。
八、油源的保养:
1、定期检查主机和油源处是否有漏油的地方,如发现有漏油,应及时更换密封圈或组合垫;
2、根据机器的使用情况及油的使用期限,定期更换吸油过滤器和滤芯,更换液压油。
3、长时间不做试验时,注意关断主机电源。如果机器在待机状态,转换开关应打到“加载”档,因为如果转换开关打在“快退”档,电磁换向阀一直在通电状态,会影响 该器件的使用寿命。
九、控制系统保养:
1、定期检查控制器后面板的连接线是否接触良好,如有松动,应及时紧固;
2、试验后若有一段较长的时间不用机器时,关闭控制器和电脑;
3、控制器上的接口为一一对应,插错接口可能对设备造成损坏;
4、插拔控制器上的接口必须关闭控制器电源。
北京北广精仪仪器有限公司是从事专业测量仪器以及相关设备的研发、生产、销售、于一体是科技股份企业,并按照现代化经营管理实现企业化经营管理模式走向股份制正规化企业,公
司经过长期发展,现已拥有独立的研发队伍并已有海内外专家入注进行产品的研发与设计。
BLD - electronic universal tensile testing machine (liquid crystal display)
A testing machine, tensile testing machine is used for mechanical loading static load, tensile, compression, bending, shear, stripping and other mechanical properties test of
the material, suitable for plastic sheet, pipe, profile, all kinds of plastic film and rubber, wire and cable materials such as the physical and mechanical performance test for
the material development, as the indispensable testing equipment character test, teaching and research, quality control, tensile machine fixture as an important part of the
instrument, different materials have different fixtures, and test can be an important factor in smoothly and test the accuracy of height.
Two, applicable scope:
BLD series liquid crystal display electronic universal testing machine to meet the GB1040, GB13022, GB17200, GB16491 etc.. Mainly used in metal and non-metallic
materials testing, such as rubber, plastic, wire and cable, fiber optic cable, safety belt, safety belt, leather belt, plastic composite materials, waterproofing materials, steel,
copper, profiles, spring steel, bearing steel, stainless steel (and its high hardness steel), casting, steel plate, steel, non-ferrous metal wire tensile, compression, bending,
shear, peel, tear, two extension (other extensometer) and other tests. Widely used in measurement and quality inspection; rubber; iron and steel metallurgy; machinery
manufacturing; electrical and electronic; auto manufacturing; textile; cable; packaging material and food; instruments; medical equipment; civil nuclear energy;
University; Research Institute; arbitration, technical supervision departments; building ceramics; petrochemical industry.
Three, the main features
Imported photoelectric encoder displacement measurement, controller adopts the embedded single chip microcomputer structure, measurement and control software with
powerful, measurement, control, calculation, storage functions. With automatic calculation of stress, elongation (required with extensometer), tensile strength, modulus of
elasticity function, automatic statistics; automatically records the maximum point, the breaking point, the designated point force value or elongation; dynamic uses the
computer to carry on the test process and test curve display, and data processing, the end of the test after the amplification curve of the reanalysis data edit graphics
processing module, and print statements, product performance has reached the international advanced level.
Four, the main technical indicators:
01, the maximum test force: single column structure: 0-5KN (testing force can be based on user demand)
02, the test force display range: 0 ~ 5KN
03, test sub-file: full unclassified -*/
04, the test force measuring accuracy: better than showing the value of ± 1%
05, the displacement resolution: 0.01mm
06, the displacement measurement accuracy: better than showing the value of ± 1%
07, beam speed control range: 0.05mm/min ~ 300mm/min
The accuracy of 08, displacement and speed control: better than ± 1%
09, stretching stroke: 0 ~ 800mm (excluding fixture)
10, size (length * width * height): 435mm * 275mm * 1700mm (single column)
11, power supply: 220V, 50Hz
Five, configuration:
01, high strength and a host (single-arm type structure)
02, a high precision photoelectric encoder
03, a full digital control system and the full digital speed regulating motor a
04, a set of precision screw
05, precise arc synchronous reduction system
06, a high precision sensor
07, a set of special stretching device
08, universal testing machine control system and large liquid crystal display a set of
Six, function introduction:
01, speed instantly switch: test process according to the preset three speed instantly switch, to save the test time
02, automatic shutdown: sample destruction, automatic stop moving.
03, display mode: test process dynamic real-time display test force, displacement, test speed, peak, test at the same time in the same LCD screen display
04, automatic return: after completion of the test test machine moving beam automatically return to the initial position
05, limit protection: a programmable and machinery two limit protection function
06, overload protection: when the load exceeds the rated value 3 ~ 5% when the equipment stops working automatically
07, automatic printing: the preparation of micro printer, print the test data
Beijing Beiguang Precision Instrument Co. Ltd. is a professional R & D, measuring instruments and related equipment, production, sales in one high-tech shares in
enterprises, and in accordance with the implementation of modern management of the enterprise management mode to the joint-stock enterprise standardization, the
company after a long-term development, and now owns independent R & D team and has been at home and abroad expert injection for product development and design.
Seven, fault and solution method:
A, tensile test machine, vibration or pause the pointer
1, the clutch gear wear: the need for repair or replacement.
2, the skin friction disc washer or spring wear: need to change the skin or spring washer.
3, handle shift: to adjust the control handle, make it fit in with the alveolar.
Two, the replacement of pendulum weight when the pointer does not return to zero
1, tensile testing machine installation is not level: the level to adjust the level of test machine.
2, not only the vertical pendulum hanging weight: A. Adjust the balance weight, so that the vertical.
Three, tensile testing machine, the pendulum back a bit too fast or too slow
1, the buffer valve gear position placed improper: adjust the buffer valve to the appropriate location.
2, the hydraulic oil viscosity is too low or too high: hammer down fast swing hydraulic oil viscosity is too low, viscosity is high down slowly. Should be proper replacement of
hydraulic oil viscosity.
Vittae 3, buffer valve, or hydraulic oil dirty: washing buffer valve, pipe. Replacement of hydraulic oil.
Four, tensile testing machine pointer back to zero lag or unstable
1, the pointer bearing, spindle bearing corrosion or oil: clean or replace bearing.
2, toothed bar deformation or toothed bar and gear is not engaged: straightening toothed bar or washing, dressing gear, wheel, transmission parts.
3, the buffer valve with cleaning: cleaning buffer valve.
Five, tensile testing machine showing the value of positive deviation
1, the short arm loose: the knife blade tightly.
2, swing weight lighter: give weight weight (both A, B, C weight weight).
Six, showing the value of negative deviation is the main reason of the frictional resistance between the units is too large
1, the pointer shaft bearing, bearing and power transmission parts friction resistance is too large: mainly adjustment, cleaning bearings and force transmission parts to
eliminate the friction resistance is not normal.
Friction resistance on 2, chuck, driven needle leaf spring tightness and describe the adjustment device: chuck, driven needle leaf spring tightness and drawing device
components. To eliminate the friction resistance is not normal.
3, the piston rod and the swing rod is connected with the flexible adjustment of both parts not connected parts. The flexible.
Seven, the driven needle stagnation or shift
Effect of 1, driven needle leaf spring elastic force or driven needle and dial friction resistance caused by the gap adjustment driven needle: the elasticity of the spring piece
or driven needle and dial.
2, the driven needle are heavy alligator deviation: adjusting the weights, the balance.
Eight, showing the value of deviation is irregular
1, rack, gear oil, abrasion or burr: eliminate the rack, gear oil, burr, find out the pole difference when the contact points, and then modified tooth bar, gear; if not eliminate
errors. Replace the tooth bar, gear.
2, tensile testing machine testing machine installation is not level: level adjustment.
3, toothed bar bending: alignment or replacement tooth bar, adjust the roll gap groove wheel.
Nine, computer software on-line prompt box display information overload.
The solution is to check the computer and test machine communication line is off; check the online selection of sensor is correct; check the last test or operation keys
When the sensor is knocked off; check whether the use of a software appears calibration or calibration before; check whether the manual modified calibration values,
calibration information value or other hardware parameters in the.
Host ten, the power of the testing machine does not light, not to move up and down.
The solution is power line inspection access testing machine is connected properly; check the emergency stop switch is in screwed up state; power supply voltage check
access testing machine is normal; check the socket on the insurance is burned off, remove the spare fuse can be installed.
Host eleven, testing machine power supply with power but the equipment can not move up and down.
The solution is to check whether it is 15S (time) after the device is unable to move, because the host boot take self-inspection, probably need 15S time; check the upper
and lower limit is again appropriate position, operating space; check supply voltage access testing machine is normal.
Eight, oil source:
1, regularly check the host and the supply of oil leaks place, if there is oil leakage, should be promptly replaced seal ring or a combined pad;
2, according to the use condition and oil machine use period, replace the oil filter and filter periodically, replacing the hydraulic oil.
Experiment 3, not long time, pay attention to shut off the main power. If the machine is in the standby state, the switch should call the "load" file, because if the switch on the
"rewind" file, electromagnetic reversing valve has been in a power-on state, affect the service life of the device.
Nine, control system maintenance:
1, regularly check the controller panel connecting line is good contact, such as loose, should be timely fastening;
2, after the test if there is a long time not machine closed, controller and computer;
3, the controller interface for the corresponding one one, inserted the wrong interface may cause damage to the equipment;
4, Swap Controller Interface must be shut down the power supply controller.